Training on Advanced Process Control in Refineries

Overview: Pertecnica Engineering offers an in-depth training program on Advanced Process Control (APC) in Refineries, aimed at equipping professionals with the knowledge and skills to optimize refinery operations through advanced control techniques. This course covers the principles of APC, implementation strategies, and the use of modern technologies to enhance process efficiency, product quality, and operational safety.

Course Objectives:

  • Understand the fundamentals of Advanced Process Control (APC) and its applications in refineries.
  • Learn techniques for designing, implementing, and maintaining APC systems.
  • Gain insights into the use of APC for optimizing process performance and improving product quality.
  • Develop skills in troubleshooting and maintaining APC systems.
  • Familiarize with the latest technologies and trends in APC.

Course Modules:

  1. Introduction to Advanced Process Control
    • Overview of process control in refineries
    • Fundamentals of Advanced Process Control
    • Benefits of APC in refinery operations
    • Key components of an APC system
  2. APC Strategies and Techniques
    • Model Predictive Control (MPC)
    • Multivariable control systems
    • Feedforward and feedback control
    • Adaptive and robust control strategies
  3. Design and Implementation of APC Systems
    • Steps in designing an APC system
    • Data collection and analysis for APC
    • Developing process models
    • Implementation phases and commissioning of APC systems
  4. Optimization and Performance Monitoring
    • Techniques for process optimization using APC
    • Performance indicators and monitoring tools
    • Real-time optimization (RTO)
    • Case studies on process optimization
  5. Integration of APC with DCS and SCADA
    • Integrating APC with Distributed Control Systems (DCS)
    • Role of SCADA in APC
    • Data communication and interoperability
    • Case studies on successful integration
  6. Advanced Control Technologies
    • Use of Artificial Intelligence (AI) and Machine Learning (ML) in APC
    • Digital twins and simulation models
    • Predictive maintenance and diagnostics
    • Latest advancements and future trends in APC
  7. Troubleshooting and Maintenance of APC Systems
    • Common issues in APC systems and troubleshooting techniques
    • Routine maintenance practices
    • System upgrades and lifecycle management
    • Case studies on troubleshooting and maintenance
  8. Safety and Regulatory Considerations
    • Ensuring safety in APC implementations
    • Regulatory requirements and standards (ISO, API)
    • Compliance strategies and best practices
    • Case studies on safety and regulatory compliance
  9. Economic Analysis and ROI of APC Systems
    • Cost-benefit analysis of APC implementations
    • Measuring return on investment (ROI)
    • Financial planning and justification for APC projects
    • Case studies on economic impact of APC
  10. Hands-On Training and Simulation
    • Practical exercises on APC system setup and configuration
    • Simulations for process control and optimization
    • Interactive workshops and group activities
    • Real-world scenarios and problem-solving exercises

Training Methodology: The training program combines lectures, presentations, case studies, hands-on exercises, workshops, and interactive discussions to enhance participant learning. Experienced instructors with extensive backgrounds in APC and refinery operations will lead the sessions, offering practical insights, tips, and best practices. Participants will also engage in simulations and real-world problem-solving exercises to reinforce learning.

Who Should Attend:

  • Process control engineers
  • Automation engineers
  • Instrumentation engineers
  • Operations managers
  • Maintenance engineers
  • Plant managers
  • Control system integrators
  • Project engineers

Benefits of Attending:

  • Gain a comprehensive understanding of Advanced Process Control and its applications in refineries.
  • Learn practical techniques for designing, implementing, and optimizing APC systems.
  • Enhance skills in troubleshooting and maintaining APC systems.
  • Understand the latest technologies and trends in APC.
  • Improve capabilities in integrating APC with DCS and SCADA systems.
  • Network with industry professionals, experts, and peers.
  • Access resources and materials for continuous learning and professional development in APC.

Enroll in the Advanced Process Control in Refineries Training to advance your skills and knowledge and achieve optimal performance and efficiency in refinery operations. For registration and further details, please contact our admissions office or visit our website.