Cement manufacturing technology, electrical training courses, plant technologies

India is developing very fast with Infrastructure boom. Infrastructure industry directly depends on the Cement industry. The cement sector in India is expecting positive growth in the next few years with more than 8% growth rate with big FDI support. Therefore, our training is helpful to those students, who want to take up the career in cement industry.

Our training includes raw material identification, mining methodology, material handling systems, storage facilities, Grinding Mills, manufacturing process, chemical analysis, major equipment like preheaters, Kiln etc.

Our training methodology includes lectures by managers of reputed companies, PPT slides, video classes, lab training etc.

Electrical training courses for electrical engineers on plant technologies such as cement plants, steel plants etc. improve job opportunities for BE/ B Tech EEE engineering graduates.

Electrical Design Engineer – Job Scope for electrical engineers in a cement plant

  • Selection of process control, power distribution and instrumentation system components
  • Prepare drawings, specifications and evaluation of power and control systems
  • Provide field construction management, checkout, testing, inspections, and start-up assistance
  • Coordinate specifications for process equipment and design of installations in hazardous areas
  • Prepare design documents for electrical systems including power, grounding, lightning protection, lighting, communications, and controls
  • Prepare comprehensive electrical system study including short circuit, relay coordination and arc flash analysis
  • Value engineering, commissioning, and on-site assistance

Our training covers

  • Introduction to Cement Industry, Job scope for Electrical engineers
  • Selection of Raw materials, Cement Manufacturing – Different types of Cements
  • Major equipment: Mining equipment, Loading equipment, crushing equipment, grinding equipment, conveyor systems, blending equipment, processing equipment, packaging equipment, clinker silo,cement silo, cyclone, Ball mills, roller mills, storage tanks, kilns, pre-heaters, blenders
  • Grinding & Milling Systems, Cement Kiln Process Chemistry, Technical skills in pre-blending, blending & Homogenization, cement additive handling
  • Different types of cements and its Manufacturing methods: Rapid Hardening Cement, Quick setting cement, Low Heat Cement, Sulphates resisting cement, Blast Furnace Slag Cement, High Alumina Cement, White Cement, Coloured cement, Pozzolanic Cement, Air Entraining Cement, Hydrographic cement,
  • Modern construction practices, utilities of different types of cements
  • Kiln construction, Cement Kiln Refractories, Cement Kiln Pyroprocessing
  • Cement factory Quality testing & Control, Codes, Standards, Specifications, rules and regulations
  • instrumentation methods, analysis and operation of major equipment
  • Cement Factory Maintenance, Troubleshooting, Safety Engineering
  • Safety Engineering

Classroom Training

Pertecnica offers classroom training on cement plants. This is a 2 months training program which includes classes by faculty, video lectures, projects and case studies. At the end of the program, the student will get course completion certificate and a 2 months internship certificate.

  • Course Fee: INR 24,000/-
  • Eligibility: BE / B Tech Electrical Engineering / Diploma (Electrical)
  • Duration: 2 months

Why do candidates prefer Pertecnica Engineering?

  • A well-structured course curriculum with up to date technologies.
  • Working / Experienced employees having expertise in the relevant field area will come as faculty and explain the students on the day to day challenges of the job.
  • Every student will have his own course schedule and Projects & Case studies. He has to complete his training as well as the internship in six months.
  • At the end of the training program; the student will get the course completion certificate as well as Internship certificate for 6 months.

Electrical case studies: Installation, Commissioning

  • 33 kV switchgear for the main station.
  • 6.3 kV medium voltage switchgear for the substations.
  • Distribution and drive transformers.
  • Power factor compensation and filtering system on MV level.
  • MNS low voltage distribution and MCC.
  • Emergency power supply system.
  • Electrical motors and drive systems, including low and medium voltage drives.
  • Instrumentation for flow, level, pressure, temperature measurement, etc.
  • Gas analysing systems.
  • Industrial IT control system based on AC800xA automation system with AC800M controllers for the process control.
  • Knowledge manager system.
  • Expert optimiser system.
  • Lighting system.
  • Erection material and cables.

Why is electrical design engineering necessary?

  • To design an inherently safe system
  • To standardize equipment sizing practices and protection methods
  • To limit bus voltage drops to 5–8% under maximum load conditions and to 15–20% during large motor starting
  • To set overcurrent devices to protect equipment from damage and to selectively shut down sections of the power system in response to a system disturbance
  • To limit arc fault energy levels to 40 cal/cm2 or below