Training on Pipeline Inspection and Testing

Practical Course on Pipeline Integrity, Quality Control & Compliance

Pipelines are critical assets in oil & gas, water supply, petrochemical, power, chemical, and infrastructure projects. Ensuring their integrity through inspection and testing is essential for safety, reliability, regulatory compliance, and long-term operation.

The Training on Pipeline Inspection and Testing course is designed to provide practical, field-oriented knowledge of inspection methods, testing procedures, standards, and documentation used during construction, commissioning, and maintenance of pipelines.

This course prepares participants for site-level technical roles and helps bridge the gap between drawings, codes, and actual pipeline execution.

Why This Course Is Required

Industry Challenges

In real projects:

• Pipeline failures lead to safety hazards, environmental damage, and financial losses

• Inspection and testing are mandatory as per codes, standards, and client specifications

• Employers need personnel who understand practical inspection and testing procedures

• Many engineers and technicians lack site exposure and documentation knowledge

This course addresses:

• Lack of practical understanding of inspection activities

• Confusion between different testing methods

• Gaps in code interpretation and acceptance criteria

• Limited exposure to real project documentation

Who Should Attend This Course

This course is suitable for:

• Mechanical Engineering graduates and diploma holders

• Civil engineers involved in pipeline projects

• QA/QC engineers and inspectors

• Site engineers and project engineers

• Maintenance and inspection personnel

• ITI holders and technicians

• Freshers seeking pipeline industry jobs

No prior inspection experience is mandatory.

What You Will Learn

After completing this course, participants will be able to:

• Understand pipeline inspection requirements at different project stages

• Perform and monitor hydrostatic and pneumatic testing

• Interpret inspection codes, standards, and acceptance criteria

• Identify defects and non-conformances

• Prepare inspection checklists, test records, and reports

• Coordinate with contractors, consultants, and clients

• Confidently attend interviews for pipeline inspection roles

Course Curriculum

Module 1: Introduction to Pipeline Systems

• Types of pipelines (oil, gas, water, slurry, chemical)

• Onshore and offshore pipeline overview

• Pipeline components and materials

• Project lifecycle and inspection stages

Module 2: Codes, Standards & Specifications

• ASME B31 series overview

• API standards (API 1104, API 570 – overview)

• ISO and ASTM references

• Client specifications and project standards

Module 3: Pre-Construction Inspection

• Pipe material inspection

• Mill test certificates (MTC) verification

• Dimensional checks

• Storage, handling, and preservation

Module 4: Welding Inspection for Pipelines

• Welding processes used in pipelines

• Welding procedure specification (WPS)

• Procedure qualification record (PQR)

• Welder qualification

• Visual inspection of welds

Module 5: Non-Destructive Testing (NDT) Overview

• Visual testing (VT)

• Radiographic testing (RT)

• Ultrasonic testing (UT)

• Magnetic particle testing (MPT)

• Dye penetrant testing (DPT)

• Acceptance criteria and interpretation

Module 6: Hydrostatic Testing of Pipelines

• Purpose and importance of hydro testing

• Test pressure calculation

• Test media and test preparation

• Pressurization, holding, and depressurization

• Safety precautions during hydro testing

• Test acceptance criteria

Module 7: Pneumatic Testing

• When pneumatic testing is used

• Risks and safety requirements

• Test procedures and precautions

• Comparison with hydrostatic testing

Module 8: Leak Testing & Pressure Testing

• Leak detection methods

• Soap test, pressure decay method

• Strength test vs leak test

• Documentation and test records

Module 9: Coating & Cathodic Protection Inspection

• Pipeline coating systems

• Holiday testing

• Coating inspection procedures

• Cathodic protection basics

Module 10: Post-Construction & Pre-Commissioning Inspection

• Final walkdown inspection

• Punch list preparation

• As-built drawings verification

• Pre-commissioning checks

Module 11: Documentation & Reporting

• Inspection and test plans (ITP)

• Test reports and inspection records

• Non-conformance reports (NCR)

• Quality dossiers and handover documentation

Module 12: Case Studies & Field Scenarios

• Pipeline failure case studies

• Common inspection mistakes

• Lessons from real projects

Model Projects Included

To make participants industry-ready, the course includes practical model exercises:

Model Project 1: Hydrostatic Test Planning

• Pressure calculation

• Test sequence preparation

• Safety checklist development

Model Project 2: Inspection Documentation

• ITP preparation

• Sample inspection and test reports

Model Project 3: Weld Inspection Case Study

• Defect identification

• Acceptance and rejection decisions

Career Opportunities After This Course

Hiring Sectors

• Oil & gas pipeline projects

• Water transmission and distribution projects

• Petrochemical and chemical plants

• Power plants and industrial utilities

• EPC and construction companies

• Inspection and third-party agencies

Job Roles

• Pipeline Inspection Engineer

• QA/QC Engineer – Piping

• Pipeline Testing Engineer

• Site Inspection Engineer

• Pipeline Maintenance Inspector

Training Methodology

• Practical, site-oriented teaching approach

• Real project documents and examples

• Code-based explanation with applications

• Industry case studies

• Interview-focused technical guidance

Certification

Certificate in Pipeline Inspection and Testing
Issued by Pertecnica Engineering

This certification validates your knowledge of pipeline inspection procedures, testing methods, and quality control practices used in real industrial projects.

Why Choose Pertecnica Engineering

• Industry-experienced trainers

• Practical and application-oriented curriculum

• Suitable for freshers and working professionals

• Strong focus on employability and site readiness

• Transparent and ethical training approach

Same syllabus for the following courses..

Pipeline Inspection and Testing Course
Hydrostatic Testing Training
Pipeline QA QC Course
Piping Inspection Training
Pipeline Testing Engineer Course